Arachnid Costume - Halloween 2009

So, I like to make fairly elaborate costumes.,  Sometimes they work, sometimes they don't, but it's always a blast to TRY.  I've made pages for some of them, and forgotten to for others.  Here's a quick list:
So this year, I finally decided near October to try and do the Arachnid Warrior 'Bugs' from Starship Troopers.  I had never done a quadraped costume before, so I figured it'd be fun to try.  

This page is just slapped together in about a half hour of...  well, really piss-poor quality work.  I'm in a wicked hurry to get ready for trick-or-treating, so you get the rough stuff.

First, a video I zipped together yesterday after taking the costume out for a walk at work.  The jaw is too low, I've since fixed that (will try it out in an hour or so (Halloween night)):




And here are some awkwardly huge pictures of me lurching through the halls.






I'll just spam you with a bunch of construction pics with a couple of quick explanations:


The backpack with the initial leg docking infrastructure setting.  I used zipties, glue, and duct tape liberally.
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The rear leg, glued together but with no 'meat'.

That big foam lump is covering a bicycle helmet and the PVC rod is 1" pip running down the center to be the 'spine' of the head.

A close-up view of the helmet foamed in. Spray foam is strong stuff.

Here I've started putting insulation foam for pipes over the legs, which are made of... well, pipes. Probably why this went so easily. This comprises the first layer of 'meat'.

The read 'crest' of the head, coming to life. I recycled styrofoam from computer packaging, something my company has no shortage of.

I've sprayed some more foam in between the crest and the helmet for strength and to sculpt.

The top of the head starts to shape. When working with spray foam, you must let it dry before getting too deep, or it won't have enough air to properly set. Trust me.

I've started trimming some pointy bits off the foam. Yay messes!

Another view of the head coming together. I spent more time on the head than anywhere else.

I used duct-tape as a 'skin. You can see how I overlap it a little. This was the scariest part of the operation, I didn't know if it would stand up well or look ok. Both turned out pretty ok.

These are the little clawtenna that come out of the head near the mouth.

A top view of the head. There are some little 'wings' near the front, this was them being coated with tape for texture and so I could paint them. Pink foam doesn't react super awesome to solvents in spray paint.

The lower jaw starts to come together. Wrapped in duct-tape, it can be painted.

Top jaw, seen from the front.

I've painted the head and am letting it dry and stink up the house with fumes. I think we all lost a few IQ points during this exercise.

Looking like a combination Howitzer/Genitals, the backpack with legs attached (they use pins, I don't have a good picture yet) is ready to mount.

Here I am after an exhausting run. There are some pictures in the section following of how it looked when almost done. I've since modified the lower jaw so it's higher, hopefully it will look better.

Not sure how this ended up here at the end, but, ah, there's another pic of the head I suppose.

Come back in a day or so, I'll have more content. To apologize for your wasted time, here's a picture of a cat doing laundry:
Sorry.